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modified DIY pulley


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Good morning all,

I want to make a special pulley for my TR4A.

With a number of them on my workbench, all silghtly diffent, I have doubts about the correct depth.

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Did anybody out there made a sketch, or have a not used original pulley to confirm "?" is 40 mm, please?

Or what ever is correct. Thanks in advance, Marco

 

Edited by Z320
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Hi Bob, thank you very much!

I don't want to stress your kindness too much, but could you please measure like this:

ADCreHcw4v9Pr8NJ49a8TeyvcD97boixp1gCdfQO

ADCreHeF8v1sI-W3nGufo42jRBVxGjtU-k2FRsED

With maybe a differen result, of course :lol:

Ciao, Marco

 

Edited by Z320
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Sorry, late to the game on this.

My dimensional  checks on a used pulley reveal the centre of the belt groove is 41.35mm back from the internal abutment face for the water pump bearings.

v groove is 18.3 mm wide using milling edge finder and digital mill scales.  
 

So agree with your measurements Marco.

 

IMG_5264.jpeg

IMG_5270.jpeg

IMG_5266.jpeg

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41 minutes ago, BlueTR3A-5EKT said:

Sorry, late to the game on this.

My dimensional  checks on a used pulley reveal the centre of the belt groove is 41.35mm back from the internal abutment face for the water pump bearings.

v groove is 18.3 mm wide using milling edge finder and digital mill scales.  

So agree with your measurements Marco.

So, my 42mm wasn't far out then !

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Let’s face it 42 is the answer to the ultimate question.  
 

Plus or minus 40 thou.   Works for me when you consider the possible gasket thickness

Edited by BlueTR3A-5EKT
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Hi Peter,

you are welcome when ever you join, and thank you for your effort!

What is strange: a v groove 18 mm for a belt typ 20? But this is also the case on 3 old pulleys I have.

Yesterday I had an idea, and this old engine I bought years ago (wife: "are you shure we need this") is a joy!

ADCreHeJ948P2N7pWNc0OqTfB4Gh7Xl8MloT6U67

Floor and engine leveled, parallel to the brick wall, laser 90° to the wall, this is what i measured:

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ADCreHdmSCj9SCPK9ksF9DTFnTVPwzqN6XFQtdvX

44.5 mm - 3.9 mm back to the inner ring of the bearing = 40.6 mm.

I think 41 mm is a good determination for me, I can take some 1/10 off or shim 1 mm.

And +/- 1 mm should not be a problem?

Ciao e mille garzie, Marco

 

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  • Z320 changed the title to modified DIY pulley

I like the use of the laser level.  Very creative.  
Bet you did not think of using it that way when you picked it up in Lidl….just in case.

Edited by BlueTR3A-5EKT
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:lol:

I will tell my business partner later this morning.

It‘s his BOSCH laser, I borrow it when ever I need it.

Indeed he did not think of this usage when he bought it 25 years ago to check the craftsman building his house.

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