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While I have been under the TR changing the springs, I noticed a drop of oil on the bottom of the diff casing. With the car off the road, now would be a good time to remove the cover and clean it all up. What would be the best gasket compound to use?  I plan to leave out the paper gasket and stick it all back together with the correct sealer. There must be instant gasket available and I have a black gutter sealant in the garage ???

Thanks 

Richard & B.

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Check the breather hole on top, it may be blocked. It has a split pin in it.

Edit:- just realised its a 3a, not sure if it does.:blink:

Edited by Kevo_6
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2 hours ago, Kevo_6 said:

Check the breather hole on top, it may be blocked. It has a split pin in it.

Edit:- just realised its a 3a, not sure if it does.:blink:

No but there is a breather on the top right side of it which may well be blocked.

Stuart.

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The old tin lid may not always have a truly flat surface where it mates with the diff's casting.  The lid may be checked on any decent flat surface such as a sheet of glass, using feeler gauges to detect any problems.  The screw holes are likely problem areas.

A gasket, coated both sides with Wellseal, Hermetite or some other goo, will tend to mask any minor imperfections and guarantee a leakproof seal.

A cast alloy diff cover should have an absolutely flat, machined, surface and hence should never leak.

Ian Cornish

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Hi Ian, Thanks for the suggestion. Moss catalogue does not seem to have any alloy diff covers. Where else shall I look. Maybe Cambridge Motorsport or similar ??

I recently received an email with no content from your address. I deleted it straight away.

Thanks Richard & B

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14 minutes ago, Richardtr3a said:

Hi Ian, Thanks for the suggestion. Moss catalogue does not seem to have any alloy diff covers. Where else shall I look. Maybe Cambridge Motorsport or similar ??

I recently received an email with no content from your address. I deleted it straight away.

Thanks Richard & B

You asked Richard http://www.racetorations.co.uk/triumph-c56/tr2-c3/tr2-axle-and-differential-c80/racetorations-alloy-finned-differential-cover-tr2-tr4-p3

Stuart.

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1 hour ago, Richardtr3a said:

Hi Ian, Thanks for the suggestion. Moss catalogue does not seem to have any alloy diff covers. Where else shall I look. Maybe Cambridge Motorsport or similar ??

I recently received an email with no content from your address. I deleted it straight away.

Thanks Richard & B

Richard - I've got a saloon alloy rear casing where the "ears"  have been cut off which is surplus to my requirements- apparently the racing boys use these as a more cost effective solution ( I think Hamish uses one) -  PM if interested and I'll go and dig it out and photo it

Cheers Rich

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48 minutes ago, rcreweread said:

Richard - I've got a saloon alloy rear casing where the "ears"  have been cut off which is surplus to my requirements- apparently the racing boys use these as a more cost effective solution ( I think Hamish uses one) -  PM if interested and I'll go and dig it out and photo it

Cheers Rich

It was easier to find than I thought so here are a few photos to show better what I was trying to describe! I've got some more of these I could do this to if necessary

Cheers Rich

IMG_3215 - Resized.JPG

IMG_3216 - Resized.JPG

IMG_3217 - Resized.JPG

IMG_3218 - Resized.JPG

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4 hours ago, rcreweread said:

Richard - I've got a saloon alloy rear casing where the "ears"  have been cut off which is surplus to my requirements- apparently the racing boys use these as a more cost effective solution ( I think Hamish uses one) -  PM if interested and I'll go and dig it out and photo it

Cheers Rich

Indeed I do have one fitted. 
(yes I know the handbrake connecting cable is close)

it was a Peter Cox and Son modification when he fitted an LSD. 

E7467384-B864-46BF-A456-8B82EF3576E4.jpeg

10B2D277-B28E-4C48-93DC-89CCF275446E.jpeg

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I have a Racetorations alloy cover which I bought in 1995, and this has fins.  What Darryl failed to mention at the time was that, on a live axle, some of the fins need to be removed in order that, on bump, the cover does not hit the underside of the bodywork!  I found out the hard way and cut the offending fins away, and when I saw Darryl at an IWE a few years later he admitted that the cover would be fine on an IRS car, but did require surgery for live axle.  All this was a long while ago, and I imagine that he modified the design.

I recall that I had to relieve some of the holes slightly to ensure that I could get all the screws inserted - the extra thickness means that no misalignment is tolerated.

This cover increases oil capacity considerably (I think I use a whole litre), which, combined with the cooling afforded by the fins, is a good idea if there's an LSD installed.

Ian Cornish

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  The car is off the road so the breather hole is probably not a problem and I will use ptfe when the drain plug goes back in.

I do not have a lsd and have never had to overhaul the diff. 62k miles :lol:   It may be coming soon, but until I have a problem I will leave it alone.  The new cover looks like a permanent answer but first I am going to try some sealer. It looks like loctite. Do I need to bother with the actual gasket ? I could do it up tight and leave the final couple of turns on the bolts until the next day.

Thanks 

Richard & B

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On 4/21/2020 at 1:10 PM, Richard71 said:

I can recommend Loctite SI 5980, superb as a gasket sealant.

Richard.

I was planning to go this route and checked out Loctite on ebay. This special one seems to come from Germany and with postage the cost is nearly £50.00. So I have checked out my own garage and there is a tube of Wellseal in there. It looks like sunshine tomorrow so I will try it out. No rear springs means that the car is not moving so it looks like a lying down on the greasy garage floor for me. Happy Sunday

Richard & B.

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