Jump to content

Energising a new wiring harness


Recommended Posts

I have just finished installing the wiring harness in my restoration long door TR2.

I intended on bringing an auto electrician in to cross check the connections and test electrical operations, but with the instructions and the wiring diagram it was a relatively straightforward job to connect everything and I would prefer to get the experience of doing it myself if I can reduce the risk adequately.

Before I put a battery onto it how can I reduce the risks? In what order should I turn things on/operate systems?

Link to post
Share on other sites

I recommend to you to use a battery charger or another weak 12 V power supply, max. 2 A, instead the battery.

If everythink is swiched off / OK there mustn't flow any current.

If you have a short circuit anywhere it does not make a fasto damage like the battery.

To let anythink run, for example the indicators, this power supply is too weak. But you will see a reaction.

Ciao, Marco

Edited by Z320
added "max. 2A"
Link to post
Share on other sites
38 minutes ago, david ferry said:

John,

I’m sure it will be fine but, just in case, it is well worth making sure you can quickly disconnect the battery and have a fire extinguisher to hand.

David

 

20 minutes ago, Z320 said:

I recommend to you to use a battery charger or another weak 12 V power supply, max. 2 A, instead the battery.

If everythink is swiched off / OK there mustn't flow any current.

If you have a short circuit anywhere it does not make a fasto damage like the battery.

To let anythink run, for example the indicators, this power supply is too weak. But you will see a reaction.

Ciao, Marco

Thanks David. Yes, I will do that.

Grazie Marco,

I thought of that too. I have a flat battery that probably still has enough charge remaining to get a reaction when I turn the ignition on and a reading on a multi meter as I turn things on. At least that will identify any major shorts before I put in a good battery.

Other ideas would be much appreciated.

Link to post
Share on other sites

I’d connect the battery up via a new large fuse holder, the big blade type

initially insert a 2a fuse and see if low power stuff works

then a 5 a, 10a, 25a working up the power range

this way you can find any big fault which will blow the small fuses, and test the system in a systematic way

steve

Edited by Steves_TR6
Link to post
Share on other sites

Hi John,

            if you have a meter (continuity) you could check the  battery cables  for direct short  - remove both cables from the battery and measure the resistance between the two.

Zero is bad:P   something between quite few and many ohms is good :)

The inline fuse methods works well.

 

Roger

Edited by RogerH
Link to post
Share on other sites

I took a short length of stranded wire connected to the +ve battery cable and isolated one strand that I used to just quickly touch the battery post. I figured if there was no spark and the strand did not melt that I was good to continue with the loom testing. A poor mans inline fuse.

Stan 

Link to post
Share on other sites

The most worrying moment for me was when I started the engine and the ammeter rocketed over to the RHS of the dial and stayed there for quite a while.  I had drained the battery quite a lot bringing the oil pressure up and having fitted an alternator it was delivering a fair amount of current into the battery to charge it. It took a good five minutes before it started to drop.

Rgds Ian

Link to post
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Restore formatting

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
×
×
  • Create New...

Important Information

Please familiarise yourself with our Terms and Conditions. By using this site, you agree to the following: Terms of Use.