james christie Posted September 28, 2017 Report Share Posted September 28, 2017 The question is in the title: Anybody out there got a standard exhaust manifold to hand on which they could measure the thickness of the flange. I have my 4 branch stainless steel one in bits and have noticed there is a very small exhaust blow that had darkened the underside of the carburettors. I have a suspicion that the flange is a bit thinner (10.28mm) than the original and is not sealing totally. James Quote Link to post Share on other sites
RogerH Posted September 28, 2017 Report Share Posted September 28, 2017 (edited) Hi James, I had something similar on my 4A. The new (late 90's) exhaust manifold was apprx 5/16" whereas the inlet manifold is a good 3/8 and was happy with the old manifold. The pear shaped bridging washers can't tilt far enough with the thinner manifold flange. Build up with weld on one side. Roger PS - as Stuart mentions it is much thicker than the 3/8 I mention. Edited September 28, 2017 by RogerH Quote Link to post Share on other sites
stuart Posted September 28, 2017 Report Share Posted September 28, 2017 5/8" or 16mm for a TR3a manifold Stuart. Quote Link to post Share on other sites
Lebro Posted September 28, 2017 Report Share Posted September 28, 2017 (edited) Farily common this, you need to either grind down one side of the bridging pieces, or better to build up one side. I opted for the latter, & did it by drilling & tapping into the "bump", then screwing in a screw with a head thickness to match the required gap. I think I used an M4 hex head. Bob. Edited September 28, 2017 by Lebro Quote Link to post Share on other sites
Ian Vincent Posted September 28, 2017 Report Share Posted September 28, 2017 I welded a small off cut of stainless steel plate onto the SS manifold in the appropriate places, but a washer would have worked just as well.. Rgds Ian Quote Link to post Share on other sites
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