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The big engine build


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I say big because it's only the second engine I've built

 

The idea is to get it going

 

Planning to go out to +60 but I hear people say that overheating will be an issue, is this the case?

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My car has +60 forged pistons, gas flowed and balanced etc, circa 170hp.

 

Built in the late 1990's and totally reliable to this day, with only reconditioned injectors in the last 12k miles.

 

No overheating issues whatsoever, whether potterin, thashing, or sitting in traffic.

 

I did flush the engine 3 years ago using the 'two part' engine flush from i think Holts.

 

Regards

 

Steve

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Why overbore? You'll gain about 100cc capacity, at the cost of new pistons and all the work.

For a road car???

 

More power, cheaper, from flowing the ports and chambers, increasing CR, use of a 6-3-1 tubular exhaust and enabling higher revs by lightening and shot peening the rods, balancing the crank, rods and pistons. Etc.

 

And I admire Steve's 170bhp!

 

JOhn

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Overheating should not be an issue because of a +60 bore. The TR6 has ample cooling capacity in standard form so any actual overheating is likely to be indicative of a fault.

More than that you may have problems with head gaskets as there isn't a lot of room between cylinders 3 & 4.

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I made several engines in the range from 76.5 to 78mm.

If you expect core shift you will like this tool:

 

http://www.ebay.de/itm/262466237910

 

You can check and decide what the block accepts.

Normally 77mm is no problem.

Also overheating is no problem that is bore related.

It relates to radiator and thermostat.

 

I would recommend to use modern VW pistons.

They are cheaper, hypereutectic, have better piston rings

are lighter and are availiable in 76.5. and 77 mm.

 

Also the MAZDA pistons are a nice choice, I have a set of 77.75

at hand and made an engine with them in 78mm.

Their advantage is that they are close to identical to TR6 piston.

They have to be reworked for floating pin of TR6.

 

As power of the TR6 is difficult to generate I decided not

spoil that chance to get some horses for free and the best is,

they are not availiable only at higher revs like with a cam or PI

or WEBER but they work just from idle......

 

This is the MAZDA piston

post-13092-0-87855800-1476373531_thumb.jpg

 

This is the VW piston

post-13092-0-46015900-1476373605_thumb.jpg

 

 

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Thanks Chaps

 

I've had a few well experienced TR engine builders recommend +60s

 

I am aiming for hopefully close to 180 horses as I can get.

 

It's a US engine so there's plenty of head skimming to do.

 

Billit rods etc, changing everything and strengthening it all.

 

We shall see, I'm having fun anyway

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Thanks Chaps

 

I've had a few well experienced TR engine builders recommend +60s

 

I am aiming for hopefully close to 180 horses as I can get.

 

It's a US engine so there's plenty of head skimming to do.

 

Billit rods etc, changing everything and strengthening it all.

 

We shall see, I'm having fun anyway

They are telling you bulsh!!! but your money :rolleyes:

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Thanks Chaps

 

I've had a few well experienced TR engine builders recommend +60s

 

I am aiming for hopefully close to 180 horses as I can get.

 

It's a US engine so there's plenty of head skimming to do.

 

Billit rods etc, changing everything and strengthening it all.

 

We shall see, I'm having fun anyway

US engine needing skimming....ideal for a blower as it is.

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They are telling you bulsh!!! but your money :rolleyes:

 

Wise words from somebody who did that work!

 

Some time ago I could see a TR6 head at Stoneleigh from a bloke who claims tuning

in that quoted range (with twin carbs) ..... What should I tell..........

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I went to plus 50 thou on the advice of the reconditioner. I ordered forged pistons from America and they will make any size you want still the same price. The size in mm was 76mm. Used Fardon forged rods (uk) and all fasteners were ARP including head studs,nuts etc.

The car flies and has been flying for two years with no problems up to date.

Regards Harry

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I said I admired 170bhp with to gue in cheek! 180?! Some racers may be able to claim that. Kaxtner claimed 200, but that lies only I very high revs, 7K+, and a steel crank and rods are necessary to achieve that. Also frequent rebuilds.

Unless you want a race engine, and all the expence that implies, aim at a more realistic bhp figure.

 

John

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I am aiming for hopefully close to 180 horses as I can get.

 

Schoolboy error.

 

Never, ever quote BHP figures on here, it isn't worth the hurt :lol:

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Schoolboy error.

 

Never, ever quote BHP figures on here, it isn't worth the hurt :lol:

 

I quite agree, though it's a figure in my head I'm not overly worried

 

If I want proper power I'l take another car

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I quite agree, though it's a figure in my head I'm not overly worried

 

If I want proper power I'l take another car

Judging by your fleet the 6 is the least powerful of the lot!

Stuart.

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I said I admired 170bhp with to gue in cheek! 180?! Some racers may be able to claim that. Kaxtner claimed 200, but that lies only I very high revs, 7K+, and a steel crank and rods are necessary to achieve that. Also frequent rebuilds.

Unless you want a race engine, and all the expence that implies, aim at a more realistic bhp figure.

John

Crank or RW?

You can get 163 on an engine dyno at 8.5:1 with a .020 overbore.

I have the dyno sheet somewhere.

It had Carrillo rods, forged pistons, a custom cam and a chunk of head work to get there, but it was at normal rpm.

Translated to about 125 at the rear wheels. Bump the compression a point and there's an easy 10-15 more.

 

Just saying...

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Kastner may have made 200bhp in his day but there are racers out there with 6 cylinder TR engines putting out considerably more than that, again with engines revving to 7000+. (in the end engine power is a reflection of how much oxygen you can draw in to burn the fuel ,or blow in if super or turbocharged. I'm excluding Nitrous and trick fuels from that consideration)

 

Bhp measurement in a car is a speculative calculation and engines rarely get tested in control condition dyno's to DIN standards. A rolling road is useful to tune a car but comparing figures from one to other is not possible unless they are next to each other!

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I dont bother with hp except to get a rough idea of air flows to calculate onwards eg water injection flows.

Supercharging gives low rpm torque that gives a different feel to the car than conventional tuning. Flooring the throttle in a bend at 2000rpm the extra torque from 4 psi of boost can be felt helping the steering. I rarely go above 4000rpm as the torque is quite adequate for steep hills, without dropping a gear. And the old Wade blower is limited to 4500rpm = 5000crank rpm. Mostly I drive a gear higher than normal.

Peter

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