Hi fellas
Thanks for the input.
Hamish - I get worried if the needle goes past the 185 mark, simply because under normal circumstances, even in hot weather and traffic, it never really spends any time up there, before the very effective Kenlowe fan kicks in. It's interesting that yours spends so much time hotter... makes me feel better!
I don't have the cardboard duct, but I do have the bypass restricted. The duct didn't really seem to make much of a difference in my case: at least when I removed it, I noticed no appreciable rise in temps. Timing hasn't changed to the best