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Vented Disc Kit


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Just decided to work a little bit on my homemade disc kit.

 

post-13092-0-14807300-1498390486_thumb.jpg

 

This is my trial fitment with the fabricated parts

and an old caliper.

 

Disc is cut in the lathe for proper inner and outer diametre.

New bores for the bolts are drilled.

Spacers are milled for proper thickness.

Spacers are cut and drilled to fit

Longer bolts in Grade8 are bought and fitted

 

Next step will be the bolts to hold the brake pads

 

....... and than the whole fun starts for the other side!

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Bolts are very important. I have seen the use of low grade and too small diameter bolts on remade / modified calipers in bench tests - The bolts break or the thread strips, causing the caliper to split under extreme braking pressure.

 

Peter W

NB Death can be fatal

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Peter,

Good hint.

Just to be sure:

The bolts on standard calipers / discs are grade 5, correct?

Thanks,

Waldi

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Yes, three lines on the top,

Grade 8 have 5 of them.

Learned that also Grade 8 nuts are availiable

not applicable here but might be a good idea to

use them on parts where we are not sure.

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I appreciate this info may be late, but Big red supply the spacer kits ready made http://www.ebay.co.uk/itm/Type-16-Brake-Caliper-Spacer-kit-Ford-Escort-MK2-Cortina-Capri-/272708018612?epid=859717880&hash=item3f7eaa21b4:g:UkcAAOSwMmBVriaS

Supplied for a cortina but they advise that will fit the TR calipers.

 

Which discs did you use?

Edited by andymoltu
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Mine are Ford Sierra discs and unfortunately they are 24mm.

Canley offers such a set, too. I also had the EBC Kit.

All are for different sizes and the EBC has dimples in the disc

making terrible noise under hard breaking and everybody can

see that you did something with the brakes.

 

The Big Red set looks very professionel and is pretty cheap

while Canley and EBC look a little bit like homemade......

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I fitted the Hi Spec kit a few years ago, I didn't have any issues with the fit:)post-12653-0-81948300-1498488931_thumb.jpg

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I fitted the ECB kit a while back. (I think from Rimmers)

 

The spacers were marginal in terms of thickness and the gr**nsnot pads were appalling. The discs warped slightly so I contacted ECB to get some replacement discs and they denied that the kit came from them!

I got some Corrado discs to machine down but the original discs seem to have settled with the fitment of 1144 pads so will save that for the future.

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